Customized Manual Outline

       Preface : BOILER DESIGN

1.      Primitive Boilers

2.      Fire Tube

3.      Water Tube

4.      Cast Iron Sectional

5.      Co-Generation

A.    Boilers Start-up, Operation and Shutdown

1.      Ideal Gas Law: PV=nRT

2.      Temperature vs. Heat Content

3.      Pressure

4.      Pressure vs. Temperature Chart

5.      Steam Table

6.      Temperature vs. Enthalpy (Btus/Pound)

7.      Boiler Operational Controllers

B.     Fuel: Primary and Backup

1.      Fuel Types

2.      Combustion

3.      Burners

C.     Plant Equipment Operations

1.      Steam Traps

2.      Desuperheater

3.      Heat Exchangers

4.      Pumps

5.      Valves

6.      Electricity

D.    Hot Piping Systems

1.      Pipes

2.      Water Hammer: Steam Driven

3.      Condensate Surge Tank

4.      Steam Header

5.      Feed Water Pumps

E.     Water Quality

1.      Water Chemistry

2.      Make Up Water

3.      Feed Water: DA Tank

4.      Boiler Water

5.      Condensate: Carbonic Acid

6.      Chemical Feed Pumps

F.      Malfunctions and Emergencies: Backup Generator Operation

G.     System Documentation / Plant Performance

1.      Pressure Gauges

2.      Flow Meters

3.      Energy Measurement

4.      Emissions (Air Pollution)

H.     Operation of Boiler Plant Emergency Generators

1.      Arc Flash

2.      NFPA 70 PPE

I.       Routine Equipment Maintenance

1.      EMP (Equipment Maintenance Plans)

2.      Lock Out / Tag Out

J.       Inspection Preparation

1.      Internal vs. Operational

2.      Refractory

3.      Seal Ropes

K.      Safety Systems

1.      Emergency Stop Button

2.      Earthquake Shutoff

3.      Pop-Off Valve

4.      OS&Y

5.      Safety Limit Controls

L.      Facilitating and Monitoring Receipt of Fuels

M.     Efficiency

1.      Causes of Inefficiency

2.      Effects of Efficiency

3.      Economizer

4.      LEED Program

 

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